The operation of an air system requires more than just an ability to turn the right switches. One of the most important aspects of the whole operation is the maintenance of the dental air compressor and various other components, because this ensures long life and efficiency for an air system. In order to keep your compressed air system fully operable and efficient year–round, it’s crucial to prepare your compressor.

One of the biggest compressed air maintenance mistakes is to underestimate or miscalculate the amount of energy that a compressor will use within the span of a year. Fact is, the price to operate an air compressor can equal or exceed the purchasing cost of the machine in the space of just 12 months. Most problematic in this regard is the wasteful usage of a compressed air system, which often occurs when operators are unaware of the overall energy costs.

To best assure efficiency, it’s important to accurately calculate the annual energy costs of an air compressor, and to make sure that all operating staff understand how the figure plays out on a daily basis. That way, wasteful system use can be curbed going forward.

One major problem that emerges in compressed air systems is pressure drop, which is marked by a loss of pressure between the compressor and the end point. While a certain amount of pressure drop is inevitable, it should never amount to more than a 10 percent loss of pressure during a given application. Otherwise, higher pressure demands end up being placed on the compressor, which results in more rapid wear and tear across the entirety of an air system.

An air compressor could have perfectly functioning filtration and be free of condensate or traveling oil, yet still lag in its performance if air leaks are present at any point between the machine itself and the tools at the end of the pipes. When air leaks form along a compressed air system, tool performance weakens and operations become less efficient. If an operator is unaware of the problem source, the first solution that often comes to mind is to simply crank up the pressure on the system in order to compensate for the lagging power. This, in turn, leads to increased wear and tear on the internal mechanisms of an air compressor.

Simply put, there’s nothing to be gained from leaks in a compressed air system. The problems associated with leaks are easier to spot and remedy, or prevent altogether, with routine inspections along all the parts that transport air from the compressor to the end tools.